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Samsung Electro-Mechanics formalized a 482.1 billion won ($310 million) glass-core joint venture with Sumitomo Chemical's Dongwoo Fine-Chem on July 2, targeting first production in the second half of 2027. Intel, which started the race, has shifted to licensing its patents and showing demo vehicles, with its own deployment now pointed at around 2030. However, and rather predictably, every timeline in the segment has slipped. Absolics originally planned mass production for the first half of 2024, and reported claims that AMD would adopt glass substrates for CPUs between 2025 and 2026 have come and gone unfulfilled.
The technical case for glass core substrates leans heavily on numbers Intel published a while back, such as 10 times the interconnect density of organic substrates and a 50% reduction in pattern distortion. Glass cores can be tuned to a thermal expansion coefficient of roughly 3 to 10 ppm per degree Celsius against silicon's 2.6, which cuts warpage by about half compared with organic cores, and rectangular panels in the emerging 510mm x 515mm format use more than 75% of their area for large die against roughly 50% for round 300mm wafers. Through-glass vias have been demonstrated at six microns in diameter with aspect ratios beyond 15:1 at ECTC 2025, and Georgia Tech has shown stacked glass running at 220 GHz with 0.3 dB of loss.
Glass also chips and cracks at the edges during drilling and dicing, and MIT Technology Review reported in March that early Absolics production runs broke hundreds of panels every couple of days during early testing days. Edge-coating work has cut measured edge stress from 95 MPa to 49 MPa, and low-temperature dielectrics that cure below 180°C have been developed to reduce thermal stress during build-up, but metallizing vias below 10 microns and holding nanometer-scale flatness across half-meter panels remain open manufacturing problems.
Intel demonstrated a working system booting Windows on a glass-core substrate in early 2025, and Rahul Manepalli, Intel's VP of module engineering, told MIT Technology Review that the benefits of glass cores are "undeniable" and that Intel wants "to be one of the first ones who do it." The commercial plan around that engineering has changed shape, however. DigiTimes reported in late July that Intel is in early-stage talks with Chinese cover-glass maker Lens Technology about a packaging partnership, but there has been no solid agreement made to date.
Intel's fab roadmap examined — Arizona, Ohio, Ireland, and the two deadlines deciding 14A process node
At NEPCON Japan in January, Intel Foundry showed its first thick-core glass substrate with two EMIB bridge dies embedded directly in the glass: a 78mm x 77mm package with two 800-micron-class glass layers, 10 redistribution layers on each side, and around 1,716 mm2 of silicon on top, roughly two full reticles, with no micro-cracking reported in testing.
There’s currently no production time to this, however, with TrendForce placing Intel’s commercialization somewhere around 2030, alongside co-packaged optics prototypes built on glass at its Rio Rancho, New Mexico site. Meanwhile, Amkor, Intel's packaging partner on the optics work, put commercialization within three years at an industry event in Seoul in April.
Samsung Electro-Mechanics moved its glass program from advanced R&D into a business-execution unit in February and has been sampling from a pilot line at its Sejong plant since late 2024. The GLASEM joint venture announced on July 2 splits ownership: 66% to Samsung Electro-Mechanics and 34% to Dongwoo Fine-Chem, with site production in Pyeongtaek, and targets an operating plant in the second half of 2027, with the joint venture making the drilled and metallized glass core that feeds Samsung's substrate line. Korean industry reporting says samples have gone to AMD and Broadcom, and also puts Samsung's overall glass maturity at 40 out of 100, a gap between marketing dates and process readiness worth keeping in mind.
Absolics' $600 million plant in Covington, Georgia, backed by $75 million in CHIPS Act funding plus a further $100 million through the government's advanced packaging R&D program with Georgia Tech, has a Phase 1 capacity of 12,000 m 2 of substrate per year, enough for roughly two to three million H100-sized packages. The company produced mass-production samples in the first quarter, began customer qualification that reportedly includes AMD and AWS, and is targeting mass production by the end of 2026. LG Innotek runs a third Korean program from its Gumi plant, with prototypes delivered in 2024 and production targeted for 2027 to 2028.
TSMC's CoPoS line in Chiayi, built around 310mm x 310mm rectangular panels, received tools in February, completed its pilot line around June, and is aiming for pilot production in 2027, with mass production in the second half of 2028. Equipment supplier SCHMID has described glass integration in that platform as under review, not committed, and TrendForce puts TSMC's commercial-scale glass-core production after 2030, meaning that the industry's biggest packaging operation is going panel-level first and glass later, if at all. TSMC revived glass substrate research a couple of years ago after earlier deprioritizing it, reportedly under pressure from Nvidia, whose accelerator packages are the main thing outgrowing current packaging.
Co-Packaged Optics (CPO) foundry roadmaps — breaking down TSMC, Intel, Samsung, and GlobalFoundries' approach to next-generation scale-up connectivity
Chinese chipmaking tool roadmaps examined — Beijing's nascent lithography tools target DUV production at five machines a year, and an EUV prototype with no chips
Google reportedly books Intel for packaging more than 3 million TPUs in 2028
Key considerations
- Investor positioning can change fast
- Volatility remains possible near catalysts
- Macro rates and liquidity can dominate flows
Reference reading
- https://www.tomshardware.com/tech-industry/manufacturing/SPONSORED_LINK_URL
- https://www.tomshardware.com/tech-industry/manufacturing/glass-substrate-roadmap-examined#main
- https://www.tomshardware.com/my-account
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